Engineering for pig complexes

We design the technology of a pig complex from manure removal and pens to feeding and climate. The set of systems is defined for the herd structure and production cycle of each project.

The complex from above

Pens, slatted floors, manure channels, feeding and air go into the layout together, before any concrete is poured. The plan shows where the systems sit; inlets and exhausts are chosen for each type of room and building.

Schematic, not to scale.

Gravity manure removal

We tie the manure network to the layout of the whole complex, from rooms to the lagoon.

Pens, partitions and flooring

The set of pens is defined for the herd structure and production cycle of the specific complex.

Feeding

Feed distribution with dispensers above the pens, and individual and group feeders for each group of animals.

Ventilation

In pig buildings air must be renewed without draughts at animal level. We choose the inlet and exhaust layout for the type of room and the building structure.

Typical Exafan schemes

Cooling

In our pig projects cooling pads work as part of the overall room climate system.

Heating

Piglets need local heating in the farrowing pens; the room temperature as a whole is held by the climate system.

Climate control

In a pig complex different rooms need different settings, so control is usually split into zones.

What a pig complex has to deliver

Rows of feed dispensers and metal pens inside an Ukrainska Volnytsia room
  • Manure removal built into the designA gravity system depends on channels, gradients and pipes, so this is settled before concreting, not after.
  • Separate zones for each groupFarrowing, insemination, pregnant sows, boars: each zone has its own pens, floor and climate.
  • Climate without draughtsAir is renewed without cold streams at animal level; piglets need local heating.
  • Accurate feedingFeed distribution and dispensers deliver feed according to the group of animals.

Pig complexes we have commissioned

All projects
An elevated view inside Ukrainska Volnytsia showing pens, feed dispensers and ventilation chimneys
Ukrainska Volnytsia LLC A pig complex for 1,000 sows, 2018–⁠2019
Pigs in pens with feed dispensers and slatted flooring inside the Dubovyi Hai facility
Dubovyi Hai LLC A pig complex for 500 sows, 2018–⁠2019

What the calculation needs

If the data is sufficient, a preliminary calculation is possible before a site visit.

  • Number of sows and herd structure
  • Building dimensions and layout
  • Floor and manure removal type, if already decided
  • New build or reconstruction

A calculation before the visit

Send us the data listed above. Pigs will already be selected in the form.

A central passage between occupied pig pens and feed dispensers at Dubovyi Hai

What suits you best?

Preliminary calculation +380 67 509 47 33 office@farmer.com.ua

You receive a preliminary budget, a specification and a sketch, usually in two options or one base option with extras.